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Production Program

 VERTICAL MACHINING CENTERS

MCG820i

MCFV 1060i

MCFV 1260i

M4

MCFV 1680

MCFV 2080

 

 
MCG810i

Machine standard version with three CNC controlled axes.

The machine is ideal for production of molds in the forging, plastics, automotive and aeronautics industry with particular focus on machining of complex 3D shapes, with utilization of both three-axis and five-axis machining. In the field of conventional production, the machine is capable of milling, drilling, counterboring and reaming of holes, thread cutting and thread milling with highly productive machining times.
Due to the high dynamics, high rigidity and damping capacity of its construction, the machine enables full utilization of the advantages of  HSC technology.
The upper-gantry type portal, whose frame consists of two sidewalls fastened to the base, forms the machine construction. Secured to the base upper faces are linear guideways for the cross rail travel, the Y-axis driving ballscrew and linear feedback scale.  One face of the cross contains the guideways for the travel of the protruding cross slide in the X-axis, in the middle of the face is the ball screw for driving the Z-axis, having the minimum overhang to increase rigidity.
Two pairs of carriages of linear guideways are fastened inside the cross slide for the sliding ram for the Z-axis.

MCV1210 5 axis cutting video (32Mb)

For best video performance in Windows Media Player, select TOOLS>OPTIONS>PERFORMANCE. Set buffer to 10 seconds

 

 

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

» HEIDENHAIN iTNC 530 control system
» SIEMENS digital drives
» HEIDENHAIN
» Spindle thermal stabilization
» Automatic tool holder blow off system
» Tool outer cooling (flood coolant)
» Completely covered work enclosure with possibility
   of  workpiece loading from above
» Chip conveyor with integrated coolant tank
» Work cycle end signaling
   

» Coolant through spindle
» Cooling with minimum quantity of lubricant
» Rotary table
» Tool measuring probe
» Workpiece measuring probe
» Two-axis CNC orthogonal or forked head
» Clamping intermediate plate with Schunk system
» increased spindle speeds / power for machining of aluminium alloys

 

  

 Work Table

Work area

1 200 x 1 000

mm

Maximum load

3 000

kg

Table surface to spindle nose distance

150

mm

T-slot size, span, number of slots

18 H7, 100

mm, 10 pcs

Maximum machined dimensions

1 000 x 800 x 700

mm

 Range of working travels

X axis

1 000

mm

Y axis

800

mm

Z axis

600

Mm

 Feeds in X, Y, Z axes

Rapid traverse

40

m/min

Max. working feed

20

m/min

Max. acceleration in axes

5

m/s2

 Spindle

 

Maximum speed

15 000

rpm

Max. power at S1 = 100% / S6 = 40%

25/31

kW

Max. torque at S1 = 100%

160

Nm

Rated speed

3 000

rpm

 Automatic tool changer

Clamping taper

ISO 40

 

Tool maximum length

250

mm

Tool maximum diameter at fully occupied magazine

80

mm

Tool maximum diameter without adjacent tools

115

mm

Tool maximum weight

6,5

kg

Maximum number of tools

30

pcs

Tool interchange time

3,5

s

 Control system

 Heidenhain i TNC530

  PDF - Brochure

ZPS-CNC USA, Inc. 923 Commerce Dr. Union Grove, WI 53182
Phone: (262) 758-6129
e-mail:
sales@zpsusa.com